SLM (Selective Laser Melting) 3D printing technology, that is, selective laser melting technology, is a metal 3D printing process widely used in the industrial field. The following is a detailed introduction:Technical principle: SLM technology uses high-intensity laser as the energy source, controls the shape and intensity of the laser beam through the CNC system, melts and solidifies the metal powder layer by layer on the metal powder bed, and converts the three-dimensional geometric structure in the digital model into a physical product.Process flow: First, the metal powder is evenly spread on the printing platform. The laser selectively melts the powder according to the model slice data to form a solidified layer. Then the printing platform drops a layer thickness, spreads the powder again, and the laser continues to melt the powder. This is repeated, stacked layer by layer, and finally the three-dimensional parts are printed.Features of SLM printing productsHigh precision: The diameter of the laser beam can be controlled at the micron level, which can accurately melt the metal powder and produce parts with high dimensional accuracy, which can meet the needs of many high-precision industrial applications.Strong ability to manufacture complex structures: It can realize integrated molding of complex geometric shapes (such as honeycomb structures, internal flow channels, and topology optimization frames), breaking through the limitations of tools or molds in traditional processing, and can manufacture parts that are difficult to process with traditional processes.Excellent material properties: Metal powder forms a dense metallurgical bond during rapid melting and solidification, and the mechanical properties of printed parts are close to or even better than traditional forging materials, with good strength, density and surface quality.High material utilization: Unmelted powder can be recycled and reused, and the material waste rate is low, usually less than 5%, which is much higher than traditional cutting.Advantages and disadvantages of SLM technologyAdvantagesHigh design freedom: Parts of any complex shape can be manufactured according to design requirements, without considering issues such as tool accessibility and mold manufacturing in traditional manufacturing processes, which provides great freedom for product design.Save materials and costs: Use on-demand printing to reduce waste generation, especially for high-value materials. For complex parts, multiple processing steps are not required, which can reduce production costs.Wide range of materials: supports a variety of metal materials, such as aluminum alloy, stainless steel, titanium alloy, high-temperature alloy, etc. Different materials can also be selected according to specific needs to meet the requirements of different industries for material performance.Short production cycle: No mold making is required, and the transformation from design to finished product can be quickly realized. It has obvious advantages for small-batch production and rapid iteration of products, which can greatly shorten the product development and production cycle.DisadvantagesMaterial limitations: Currently, it is mainly applicable to metal materials, and the purity and microstructure of the materials are required to be high. The types of materials that can be selected are still relatively limited compared to traditional manufacturing.Printing speed and size limitations: Due to the limited irradiation range of the laser, the printing speed is relatively slow, and it is difficult to print large-size objects. The molding size is usually limited by the size of the equipment molding cylinder.High equipment and operating costs: SLM printing equipment is expensive and has high maintenance costs. At the same time, the cost of metal powder materials is not low, resulting in high overall production costs, which limits its application in large-scale production.Application fieldsAerospace field: used to manufacture high-strength, low-weight parts, such as engine parts, internal and external structural parts of aircraft, etc., which can reduce the weight of parts, improve fuel efficiency, and manufacture complex inner cavity structures that cannot be achieved by traditional processes.Medical field: can produce personalized implants, prostheses and medical devices, and through precise 3D scanning, tailor the most suitable treatment plan for each patient, such as customized orthopedic implants, dental restorations, etc.Automobile manufacturing field: widely used in the production of functional prototypes, customized parts and small batches of parts, while improving the strength of parts and reducing weight, improving the performance and safety of automobiles, such as high-performance engine components, lightweight chassis, etc.Mold manufacturing field: can manufacture cooling channels and inner cavity structures that are difficult to achieve with traditional methods, improve the performance and production efficiency of molds, and shorten the mold manufacturing cycle.Latest trendsMulti-material composite printing: research on the in-situ fusion of gradient materials and functional coatings, so that printed products have better performance and functions, and meet the needs of more complex application scenarios.Manufacturing of large-size components: Through multi-laser collaborative scanning and other technologies, the existing size limit of the forming cylinder is broken through, large-size components can be printed, and the application of SLM technology in the field of large-scale parts manufacturing is expanded.Intelligent closed-loop control: Combined with artificial intelligence technology, the melt pool status is monitored in real time, and the printing parameters are automatically adjusted to ensure that the defect rate is close to zero, improving the printing quality and stability.
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